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Overview

These Aquarius mobile batching plants directly discharge the concrete in to the transit mixer.

The ultimate technology mobile plants, mounted on re-usable precast foundations. The foundations can be lifted and shifted to another location. MP series is available with 0.35 and 0.5 cubic meter compacted output planetary mixers & 1.0, 1.25 & 2 cubic meter twin shaft mixers

Accommodates four types of aggregates, two types of cement, fly ash, two types of chemical additives, fresh water and recycled water.

The compact design boosts the production capacity and fits in thin plot sizes. Available with two levels of control system with decent features built in for contractors and ready-mix manufacturers.

Description

AQUARIUS Mobile Plants directly discharge the concrete into a Transit Mixer. The plants are mounted on re-usable precast foundations, which can be shifted to another location easily. Available with 0.35m3 & 0.5m3 Planetary Mixer, 1m3 and 1.25m3 Twin Shaft Mixers, with an hourly production of 21m3, 30m3, 60m3, 70m3 and 90m3 per hour. The Mobile Plants are provided with four Aggregate Bins with a total storage capacity of 18/30/40/50/70 cubic meters. With high precision load cells for electronic weighing of cement, aggregates & water and a digital display, the MP series plants are the most compact mobile batching plants from AQUARIUS range of products.
Another feature is the Skip Hoist arrangement for mixer loading and a modular, two-level PLC based control system with real-time SCADA for control and data management, RT-MATIC PLUS & RT-SMART. Plants have a compact design that boosts the production capacity and fits in smaller plot sizes.
An Admixture Dosing Unit and a standard Cement Screw Conveyor are also a part of the standard offering. A highly minimized operation & maintenance cost and a possible continuous production cycle as low as __seconds make the MP Series Plants the most preferred plants in the Contractor & RMC segment.
The MP 21 Plant is designed by understanding the requirements of the small sites which do not need concrete production rate as high as 30 m3 per hr but installation and shifting time required is minimum possible. Keeping most of the features of premium size plants like drive through design for transit mixer loading, belt weighing for aggregates, independent cement and water weighing systems, PLC and SCADA based control system…etc the new models are equipped with 0.35 m3 compacted output batch size for optimum usage of the equipment. Thanks to the compact design these plants fit in smaller plot size. Similar to their big brothers in this range, these plants also do not need any permanent foundations but only re-usable precast foundations for mixer structure and PCC for aggregate storage bins. The plants are provided with four compartments for the aggregate storage bins with a very low loading height. High precision load cells and electronic weighing systems ensure batching accuracies.

Product Feature

Control System

• SCADA based control systems, customized to the requirements of various segments
• Features like auto-in-flight, stock maintenance, on screen diagnosis, production data handling, automatic delivery challan and cycle data printing, etc.
• The systems are designed based on all feedbacks and requirements from various operation levels
• Computer & Printer provided as a part of standard scope

Plant Maximum configuration

• 4 Scale system Extractor
• 6 Aggregate extractor
• 3 Cement extractor
• Fresh & Reclaim water
• 2 Additives batchers
• 1 Water Scale + Additional Flow meter for manual addition
• 1 mixer
• Skip / Belt management
• 2 Moisture Probe With Absorption manually (for 30m3 and above plant)

Batching Features

• Automatic in-flight management
• Net tolerance monitoring
• Intelligent & flexible discharge sequence
• Manual batch by mouse
• Water set point correction by mouse click
• System pause
• Automatic restart after power supply break-down
• Changing extractor during auto batch
• Online set point modification before auto batch beginning

Archive & Reporting

• Statistical report
• Consumption report
• Data cycle analysis
• Truck journey report
• Report by destination
• Recipe statistics
• Incoming delivery notes report & statistics
• Delivery note reporting
• Analysis of the batching accuracy
• Material consumption from the batch reports