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Overview

The plants are designed for ready-mix producers, contractors, precast manufacturers and special applications. Standard models furnished with Twin Shaft Mixers from 1.0 m3 up to 6.0 m3 compacted output per batch.

The plants are available in various capacities ranging from 30m3, to 240m3 per hour of compacted concrete output and designed for operations under extreme conditions with highest performance. Special plant designs are available for dam construction and precast manufacturers. The design can adopt Ice dosing, Microsilica dosing and some special additives very easily.

Ultimate modular design provides flexibility to adapt to site conditions and add on features as per project requirements. Specially cast wear resistant parts keep maintenance time and cost at a very low level.

Description

AQUARIUS Stationary Plants are designed for ready-mix producers, contractors, precast manufacturers and special applications. Furnished mainly with twin shaft mixers from 1.0 m3 to 6 m3 capacity, the plants are also available with Planetary mixers upto 2.0m3 batch size upon request. 0.5m3 planetary mixers. The Stationary Plants are available in various capacities ranging from 30 m3 to 240 m3 per hour of compacted concrete output. The Plants are provided with four, five and six nos. Aggregate Bin option with a total storage capacity from 30 to 250 cubic meters. With high precision load cells for electronic weighing of cement, aggregates & water and a digital display, the SP series plants are the most compact stationary batching plants from AQUARIUS range of products.
Another feature is the Skip Hoist and Belt arrangement option for mixer loading and a modular PLC based control system with real-time SCADA for control and data management, RT-SMART. Special plant designs available for dam construction and precast manufacturers. The design can adopt Ice dosing, Microsilica dosing and some special additives very easily. Ultimate modular design provides flexibility to adapt to site conditions and add on features as per project requirements. Specially casted wear resistant parts provided to keep maintenance time and cost at a very low level.
An Admixture Dosing Unit and a standard Cement Screw Conveyor are also a part of the standard offering. A highly minimized operation & maintenance cost and a possible continuous production cycle as low as __ seconds make SP Series Plants the most preferred plant in the RMC & Infra Structure Projects segment.

Product Feature

Control System

• SCADA based control systems, customized to the requirements of various segments
• Features like auto-in-flight, stock maintenance, on screen diagnosis, production data handling, automatic delivery challan and cycle data printing, etc.
• The systems are designed based on all feedbacks and requirements from various operation levels
• Computer & Printer provided as a part of standard scope

Plant Maximum configuration

• 4 Scale system Extractor
• 6 Aggregate extractor
• 3 Cement extractor
• Fresh & Reclaim water
• 2 Additives batchers
• 1 Water Scale + Additional Flow meter for manual addition
• 1 mixer
• Skip / Belt management
• 2 Moisture Probe With Absorption manually (for 30m3 and above plant)

Batching Features

• Automatic in-flight management
• Net tolerance monitoring
• Intelligent & flexible discharge sequence
• Manual batch by mouse
• Water set point correction by mouse click
• System pause
• Automatic restart after power supply break-down
• Changing extractor during auto batch
• Online set point modification before auto batch beginning

Archive & Reporting

• Statistical report
• Consumption report
• Data cycle analysis
• Truck journey report
• Report by destination
• Recipe statistics
• Incoming delivery notes report & statistics
• Delivery note reporting
• Analysis of the batching accuracy
• Material consumption from the batch reports